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SIEMENS西门子贴片机错误与分析

日期:2020-12-07 22:34
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摘要:
SIEMENS西门子贴片机错误与分析
1 The Most Frequent Error Messages Involving the
Revolver Head(包括旋转轴在内的经常性错误)
 
1.1     0008 "RV/D axis: target position not reached"(目标位置未到达)
In case of errors on only one segment: 1
Cause: Sleeve, segment or incremental disk is contaminated; sleeve turns sluggishly in the
segment.
 原因:吸嘴光栅盘,段或增加的盘站被污染,吸嘴光栅盘在盘站上旋转缓慢。
Remedy: Exchange sleeve for one that has been cleaned and clean the segment.
方法:将已经清洁干净的重新换上。
In case of errors on a number of segments:
Cause: O-ring of DP-station defective or contaminated
原因:DP轴上的O形圈被污染或有损坏;
Remedy: Clean or, if necessary, exchange O-ring of the DP-station 1
方法:清洁,如果需要,更换DPO形圈。
Cause: DP-station defective   原因:DP轴损坏
Remedy: Exchange DP-station 1方法:更换DP
 
Cause: DP station is not functioning
原因:DP轴功能没有实现
Remedy: 1方法:
– Check that the connectors are seated securely (and ensure that the cables are laid
correctly) 检查连接器连接是否安全固定(确保连线正确安装)
– Exchange DP station (exchanged turning stations which turn out not to be faulty must be
exchanged back again). 更换DP
 
Cause: The scanning unit on the turning station is faulty 扫描系统(照相机)在旋转处出错。
Remedy: Exchange the scanning unit 1方法:更换扫描系统
1
Immediately after exchanging the head or removing the star: 1
Cause: Incorrect zero point correction of the star
原因:修正后的STAR轴零点位置错误。
Remedy: Check zero point correction of the star and re-adjust if necessary.
方法:检查零点位置是否正确,并且需要时,加以调整。
 
0038    "S-axis: required position not reached"S轴需要达到的位置未达到
Cause: Star jams or gets hung up. Valve sleeve sluggish or not in the correct end position in
the valve chamber.
原因:S轴的运动受到拖延。电磁阀反应迟缓或则阀门的顶点位置不正确。
Remedy: Push valve sleeve to stop. Exchange sluggish valve sleeve and, if necessary, clean
the valve chamber. 1
方法:推压式水阀塞住。更换,若有需要,清洁阀门内部。
Cause: Star hard to turn. Star brake contaminated.
原因:闸门有脏物。
Remedy: Clean and lightly grease the star brake. 1
方法:清洁并且在上面轻轻涂上防护油。
Cause: Sleeve not engaged.轴不能使用。
Remedy: Make certain that sleeve correctly seated. 方法:确定其是否正确固定。1
1
Cause: Components in the circular guide.元件总是循环动作
Remedy: Remove components. 方法:移开元件。1
1
Cause: Star motor defective.星型马达损坏
Remedy: Exchange star motor. 方法:更换星型马达。1
1
Cause: Mechanical defect in Z-axis. Mechanical transitions from circular guide to the jaw
(catch) are out of adjustment.Z轴上运动的过失造成。
Remedy: Check mechanics of the Z-axis. Check by Service personnel; if necessary, exchange
the head. 方法:检查Z轴,若有必要,通过服务人员检查,更换旋转头。1
 
 
--> Flow diagram   生产过程图解:
 SIEMENS西门子贴片机错误与分析
1.3  95 Fiducial missing in position recognition 基准点位置不识别
Machine error 0机器错误
0
Possible causes 可能导致的原因
_ The PCB clearance on the PCB conveyor is too great 在PCB传送轨道上放的PCB板太大。
_ The PCB was inserted incorrectly PCB放入不正确
_ The PCB fiducial is dirty PCB的基准点脏了。
 
Check position of PCB on conveyor 检查传送轨道上PCB的位置
_ Open the protective cover         打开安全防护盖;
_ Check the position of the PCB     检查PCB的位置;
_ Place the PCB on the input belt    PCB放在传送轨道上;
_ Close the protective cover         关上安全防护盖;
_ Press the Start button             按下启动按钮;
_In the 'Main view, click on the 'PCB transport' icon.    在主菜单中点击PCB传送图标。
_In the 'PCB transport' menu, click on the 'Transport functions' icon.
PCB传送菜单中,点击传送功能图标
_ using the 'Transport functions' menu, transport the PCB to the center belt
用传送功能将PCB传送到皮带中间
SIEMENS西门子贴片机错误与分析
Correct conveyor width   修正轨道宽度
 In the 'Main view', click on the 'PCB transport' icon 在主菜单中点击PCB传送图标
 In the 'PCB transport' menu, click on the 'Conveyor width' icon
PCB传送菜单中,点击轨道宽度图标
  Use the 'Conveyor width' menu to reduce the width of the conveyor
在轨道宽度菜单中,调整轨道宽度
 Click on the 'Main view' icon 点击主菜单图标
 
 
Clean the PCB fiducial
_ Open the protective cover 打开安全防护盖
_ Remove the PCB and check the fiducial 移开PCB并检查基准点
_ Carefully clean any oxidated fiducials with a fibreglass pin 用针小心清洁被氧化的基准点
_ Make sure that the surface of the PCB is clean. 确定PCB表面已经被清洁干净
_ Place PCB on the input belt PCB放在传送口
_ Close the protective cover 关上安全防护门
_ Press the Start button 按下启动开关
_ Use the 'Transport functions' menu to transport the PCB on the center belt (see above)
 用传送功能将PCB传送到轨道中间位置。
1.4   229 The input conveyor sensor is not covered 输入传送感应器没起作用
Conveyor error   传送错误
 
Possible causes 可能导致原因
_ Components are jammed in the conveyor or drive belt 元件在传送中或驱动带上被堵塞
_ The PCB is jammed on the PCB conveyor PCB在传送中被堵塞
_ The sonar proximity switch has moved or is defective 传感器被移动或则损坏
_ The sonar proximity switch on the input belt of the next station has moved or is defective.
0在输入口下一个的传感器被移动或则损坏
 
Remove jammed component 0移开堵塞元件
_ Press the Stop button 按下停止按钮
_ Open the protective cover 打开安全防护盖
_ Check the conveyor and remove any jammed components 检查轨道并且移开堵塞元件
_ Close the protective cover 关上安全防护盖
_ Press the Start button 按下启动按钮
 
Correct conveyor width 正确设置轨道宽度
 In the 'Main view', click on the 'PCB transport' icon 在主菜单中点击PCB传送图标
 In the 'PCB transport' menu, click on the 'Conveyor width' icon
PCB传送菜单中,点击轨道宽度图标
  Use the 'Conveyor width' menu to reduce the width of the conveyor
在轨道宽度菜单中,调整轨道宽度
 Click on the 'Main view' icon 点击主菜单图标
 
Check the sonar proximity switch 检查感应器
 In the 'Main view', click on the 'PCB transport' icon 在主菜单中点击PCB传送图标
_In the 'PCB transport' menu, click on the 'Transport functions' icon.
PCB传送菜单中,点击传送功能图标
From the ''Transport functions''menu, click on 'Refresh sensor state’ button The signal statuses of the conveyor belts will be displayed.
通过传送功能菜单,点击恢复感应器状态图标,在主菜单的传送界面上将会显示当前状况。
1.5    230 The input conveyor sensor is not released 感应器没有传送信息
Conveyor error 0传送错误
 
Possible causes 可能导致错误
_ Components are becoming jammed in the conveyor or drive belt  元件在轨道上或皮带上被堵塞。
_ The PCB becomes jammed in the PCB conveyor PCB堵塞轨道
 
Remove the jammed component 0移开堵塞元件
_ Press the Stop button 按下停止按钮
_ Open the protective cover 打开安全防护盖
_ Inspect the conveyor and remove any jammed components  检查轨道并且移开堵塞元件
_ Close the protective cover 关闭安全防护盖
_ Press the Start button 按下启动按钮
 
Correct conveyor width 正确设置轨道宽度
 In the 'Main view', click on the 'PCB transport' icon 在主菜单中点击PCB传送图标
 In the 'PCB transport' menu, click on the 'Conveyor width' icon
PCB传送菜单中,点击轨道宽度图标
  Use the 'Conveyor width' menu to reduce the width of the conveyor
在轨道宽度菜单中,调整轨道宽度
 Click on the 'Main view' icon 点击主菜单图标
 
1.6   401 New nozzle configuration is required 新的吸嘴的配置需求
Error in the head reference run 旋转头运行时的错误
 
Machine error 机器错误
Possible cause 可能导致原因
The nozzle configuration differs from the configuration specified in the set-up.
在特定的配置中,吸嘴配置不一致。
 Click on the 'Stop processing' icon in the main view 在主菜单中点击停止运行按钮
 Click on the Gantry icon 点击悬臂图标
1Click on the 'Revolver head nozzle configuration' icon 点击旋转头吸嘴配置图标
Discard all the nozzles 拆下所有吸嘴
 Click on the 'Nozzle changer configuration' icon 点击吸嘴更换配置图标
 _ Click on the 'Open/close lock' button 点击‘打开/关闭锁住’按钮
_ Fill all the magazines with nozzles as described in the set-up specification
在吸嘴盒中放满设定配置好的吸嘴
_ Click on the 'Open/close lock' button 点击‘打开/关闭锁住’按钮
_ Click on the 'Confirm magazine' button 点击‘确定吸嘴盒’按钮
 Click on the 'Nozzle changer configuration' icon 点击吸嘴更换配置图标
_ Click on the 'Pick up' button 点击拾取按钮
_ Exit the menu 退到主菜单
 Click on the 'Processing' icon in the main view 在主菜单中点击运行图标
 
1.7   694 Incorrect nozzle length 错误的吸嘴长度
Error in the head reference run 旋转头运行时的错误
 
General error 普通错误
Possible cause 可能导致原因
The nozzle length deviates from the optimum length by more than – 0.4 mm
吸嘴长度偏移超过正常长度约0.4mm。
 1Correcting the nozzle seating 吸嘴正确对位(见左图)
_ Wear protective gloves  带上防护手套
_ Hold the driving surface of the sleeve with your fingers (A) 用手指握住槽的表面(A步骤)
_ Push the nozzle on as far as the stop and latch in place (B+C) 向下按住并且旋转至停止位(BC步骤)
 
Check the nozzle set-up on the revolver head using the line computer
在连线电脑上检查旋转头上的吸嘴安装是否到位
Option 1
_ From the 'Control' box in the 'Desktop 'menu, click on the 'Job' menu in order to call up the 'Job control' menu. 从桌面菜单中选择控制栏,在工作栏中点击工作控制菜单
_ In the 'Job list' box, click on the last job to be edited 在工作表对话框中,点击*后编辑的工作名
_ Click on the 'Services' option from the menu bar. The 'Services' drop-down menu will appear.
在菜单栏中点击维护选项,维护选项弹出下拉框
_ Click on the 'Results' option. 在其中点击结果选项
_ Click on the 'Nozzle configuration' box. The nozzle configuration list will appear.
点击吸嘴配置框,吸嘴配置表将显示出来。
1
Option 2
_ In the File Manager, open the NC file of the PCB to be produced last
在文件管理器中,打开*后生产PCBNC文件
_ Compare the nozzle configuration in this file with the configuration on the revolver head.
在旋转头配置中比较吸嘴的配置
_ Close the file 关闭文档
 
Changing the nozzle manually 0手动更换吸嘴
_ Wear protective gloves 带上防护手套
_ Hold the tip of the nozzle and pull it from the sleeve (A)   在槽上将原吸嘴取下(A步骤)
_ Hold the driving surface of the sleeve with your fingers (B)   用手指握住槽的表面(B步骤)
_ Attach a new nozzle and latch in place (C+D)  装上一个新的吸嘴并且旋紧CD步骤)
_ Press Start button 按下启动开关
(1) Sleeve (3) Latching groove 
(2) Nozzle (4) Latching pin
1.8  2173 "S-axis: counting error" 记数错误
Cause: Encoder disk contaminated 原因:读码器磁道脏了
Remedy: Clean the encoder disk 1方法:清洁读码器磁道
1
Cause: dp station sending malfunction signals  原因:数据处理器发送错误信息
Remedy: Exchange dp station 1方法:更换数据处理器
1
Cause: Brake of star axis moves too easily  原因:轴刹移动太松
Remedy: Exchange star brake. 1方法:更换轴刹
1
Cause: Star motor defective 原因:星型马达故障
Remedy: Exchange star motor.1方法:更换星型马达
1.9   2209 "RV/Z axis: I rms current limiting"
Cause: Wrong nozzle set up (wrong length) 原因:吸嘴安装错误
Remedy: Check nozzle configuration, set up correct nozzle ( as per current.ma). 1
方法:检查吸嘴配置,确定吸嘴安装正确
Cause: Light barrier Z bottom defective  原因:Z轴底部挡光板故障
Remedy: Exchange light barrier Z bottom 1方法:更换Z轴底部挡光板
1
Cause: Switching ring of the sleeve sluggish   原因:槽环动作迟缓
Remedy: Exchange sleeve and do not re-use 1 方法:更换槽并且不能再使用
1
Cause: Z-motor defective   原因:Z轴马达故障
Remedy: Exchange Z motor 1方法:更换Z轴马达 
1
Cause: Z axis jams 原因:Z轴堵塞
Remedy: Check whether Z axis moves easily 1方法:检查Z轴移动是否灵活
 
Cause: Servo amplifier defective原因:伺服放大器故障
Remedy: Exchange servo amplifier Z axis 1方法:更换Z轴伺服放大器
1
Cause: Component in the Z toothed belt    原因:元件在Z齿带上
Remedy: Remove components from the belt of the Z axis, check Z-axis guide1
方法:从Z轴皮带上移开元件,检查Z轴核心部分
1.10    2210 "RV/D axis: I rms current limiting"
Cause: Sleeve is sluggish 原因:槽行动迟缓
Remedy: Clean segment and sleeve, exchanging sleeve if necessary 1
方法:清洁槽道,若有需要将其更换
Cause: dp station defective   原因:数据处理器故障
Remedy: Exchange dp station 1更换方法:更换数据处理器
1
Cause: Servo amplifier dp axis defective 原因:数据处理轴的伺服放大器故障
Remedy: Exchange servo amplifier dp axis 方法:更换伺服放大器
1.11    2263 "S axis: jams during reference run"    运行时堵塞
Cause: Star jams or hangs up. Valve sleeve sluggish or not in the correct end position in the
valve casing. 原因:星型轴堵塞或则终止运行,槽行动缓慢或则无法到达指定位置
Remedy: Push valve sleeve to stop. Exchange sluggish vale sleeves and/or clean valve casing.
方法:停止槽运动,更换或则清洁槽道
Cause: Star hard to turn. Star brake contaminated. 原因:星型旋转困难,星型刹阀脏了
Remedy: Clean star brake and apply light film of grease. 1方法:清洁并且涂上防护油
1
Cause: Sleeve not engaged. 原因:槽不能运转
Remedy: Check for correct seating in sleeve. 1方法:检查槽的记数是否正确。
 
Cause: Components in the circular guide. 原因:元件卡在循环运行部分
Remedy: Remove components. 1方法:移开元件
1
Cause: Star motor defective. 原因:星型马达故障
Remedy: Exchange star motor. 1方法:更换星型马达
1
Cause: Mechanical defect in Z axis. Mechanical transitions circular guide to jaw (catch) out of adjustment.
原因:Z轴的机械故障,在调整中机械循环运行
Remedy: Check mechanics of the Z axis. Check by Service personnel; possibly exchange of head.
方法:检查Z轴的机械部分,通过服务人员的检查,可能更换旋转头。
1.12   2264 "RV/Z axis: jams during reference run" 运行时堵塞
Cause: Wrong nozzle set up (wrong length)原因:吸嘴安装错误
Remedy: Check nozzle configuration, set up correctd nozzle (asper current.ma). 1
方法:检查吸嘴配置,确定吸嘴安装正确
Cause: Light barrier Z bottom defective    原因:Z轴底部挡光板故障
Remedy: Exchange light barrier Z bottom 1 方法:更换Z轴底部挡光板
1
Cause: The sleeve switching ring does not move freely 原因:槽旋转移动不灵活
Remedy: Exchange the sleeve and do not re-use 1方法:更换槽并且不能再使用原槽
1
Cause: Z motor defective 原因:Z轴马达故障
Remedy: Exchange Z motor 1方法:更换Z轴马达 
 
Cause: Z axis jams 原因:Z轴堵塞
Remedy: Check that Z axis moves easily 1方法:检查Z轴移动是否灵活
 
Cause: Slight corrosion on the Z axis guide 原因:Z轴核心部分有微小侵蚀
Remedy: Maintenance of the Z axis guide; oil every 4 months with special oil applicator (Item no. 00367071-01) (see Technical Information) 方法:用专用器械每四个月为Z轴上防护油
 
Cause: Servo amplifier defective 原因:伺服放大器故障
Remedy: Exchange servo amplifier Z axis 1方法:更换Z轴的伺服放大器
1
Cause: Component in the Z toothed belt 原因:元件在Z齿带上
Remedy: Remove components from the belt for the Z axis; check Z axis guide
方法:从Z轴皮带上移开元件,检查Z轴核心部分
1.13  2277 "RV: intervals between open and closed vacuum values too low"
       在开和关之间的间隔里真空值太低
In case there are only faults on one segment:  以下仅仅只针对一个错误而言1
Cause: Pipette contaminated, damaged, worn or wrong nozzle type
原因:吸气管污染、损坏、破损或则吸嘴错误
Remedy: Exchange nozzle 1方法:更换吸嘴
1
Cause: Sleeve contaminated 原因:槽被污染
Remedy: Exchange sleeve 1方法:更换槽
1
Cause: Valve sleeve, worn 原因:电子管破损
Remedy: Exchange valve sleeve 1方法:更换电子管
1
Cause: Valve casing defective, worn 原因:电子管外套有缺陷或则破损
Remedy: Exchange valve casing 1方法:更换电子管外套
1
Cause: Silicon hose defective 原因:硅管有缺陷
Remedy: Exchange silicone hose 1方法:更换硅管
1
In case of errors on a number of segments:  可能是多项原因导致1 可能是多项
Cause: Distributor piece/disk contaminated and/or worn 原因:
Remedy: Clean, check O-rings for damage, exchanging them if necessary. 1
1
Cause: Total vacuum low or fluctuating 原因:总体的真空值太低或不稳定
Remedy: Clean vacuum system; exchange venturi nozzles; exchange silencer; clean hoses.1
方法:清洁真空系统,更换吸嘴,消音器,清洁管道
Cause: Vacuum measuring board defective 原因:真空测量板有缺陷
Remedy: Exchange vacuum measuring board  方法:更换真空测量板
1.14  2277 RV: Intervals between open and closed vacuum values too low
在开和关之间的间隔里真空值太低(具体解决方法的操作步骤)
Error in head reference run 旋转头运行错误
 
Machine error 机器错误
 
1
Possible causes 可能导致的原因
_ Nozzle dirty, damaged or of the wrong type 吸嘴脏了,被损坏或则上错吸嘴类型
_ If the error occurs with several nozzles, the silencer may be dirty.
若几种不同类型的吸嘴出现错误,可能是消音器脏了
 
Check nozzle 检查吸嘴
 Click on the 'Stop processing' icon in the main view在主菜单中点击停止运行图标
 Click on the Gantry icon 点击悬臂图标
 Click on the 'Revolver head nozzle configuration' icon 点击旋转头吸嘴配置图标
Check whether the nozzle type agrees with type displayed in menu
检查显示的吸嘴类型是否与安装的一致
 
Replacing the nozzle with the nozzle changer 自动更换吸嘴0
In the 'Revolver head nozzle configuration' menu, click on the 0在旋转头吸嘴配置菜单里点击
_ Discard nozzle    丢弃吸嘴
_ Pick-up nozzle buttons. 拾取吸嘴按钮
 
Replacing the nozzle manually 0 手动更换吸嘴(参见前面图示)
_ Pace the segment with the defective nozzle to the change-over position
_ Wear protective gloves 带上防护手套
_ Hold the tip of the nozzle and pull it from the sleeve (A) 在槽上将原吸嘴取下(A步骤)
_ Hold the driving surface of the sleeve with your fingers (B) 用手指握住槽的表面(B步骤)
_ Attach a new nozzle and latch in place (C+D) 装上一个新的吸嘴并且旋紧CD步骤)
_ Acknowledge the change in the menu 确认吸嘴已经更换
_ Exit the menu 退出菜单
_ Press the Start button 按下启动按钮
2277  RV: Intervals between open and closed vacuum values too low
在开和关之间的间隔里真空值太低
Error in head reference run 旋转头运行错误
 
Machine error 机器错误
Possible causes 可能导致的原因
_ Nozzle dirty, damaged or of the wrong type 吸嘴脏了,被损坏或则上错吸嘴类型
_ If the error occurs with several nozzles, the silencer may be dirty.
若几种不同类型的吸嘴出现错误,可能是消音器脏了
 
Changing the sleeve 0
_ Pace the sleeve to the change-over position 将槽旋到可更换位置
_ Change the sleeve (see Maintenance Instructions) 更换槽(参看维护手册)
_ Insert the sleeve, making sure that you feel it latch in place 再插入,确保插入到位
_ Exit the menu 退出菜单
_ Press the Start button 按下启动按钮
 
Check valve plunger und guide sleeve 0检查电子管活塞和导向轴套
_ Remove the valve plunger (see error number 2452) 移下电子管活塞
_ Use a 6 mm plastic brush to clean the guide sleeve of the valve 6mm的毛刷清洁电子管活塞
_ Check the guide sleeve 检查导向轴套
_ Check, clean or replace the valve plunger 检查,清洁或则更换电子管活塞(参见下图)
2277 RV: Intervals between open and closed vacuum values too low
在开和关之间的间隔里真空值太低
Error in head reference run 旋转头运行错误
 
Machine error 机器错误
Possible causes 可能导致的原因
_ Nozzle dirty, damaged or of the wrong type 吸嘴脏了,被损坏或则上错吸嘴类型
_ If the error occurs with several nozzles, the silencer may be dirty.
若几种不同类型的吸嘴出现错误,可能是消音器脏了
1
Replace silencer 0 更换消音器
_ Open cover or doors of compressed air unit. 打开压缩空气部分的盖子或者门
_ Close compressed air valve cock. 关闭压缩空气阀门
_ Switch the machine off at the main switch once all the pressure gauges read 0.
关掉主开关使压力指数变为0
0Follow the sequence described above to ensure that the machine is depressurized.
依照上面的操作步骤确认机器压力已经减压
_ Check the silencer for dirt. If it is discolored, turn the retainer anti-clockwise to release and replace the silencer. 检查消音器是否脏了,如果脏了,按顺时针旋下,并且更换新的消音器
 
2279  RV: vacuum values for open nozzles too high 打开吸嘴时真空值太高
Error in head reference run 旋转头运行错误
_ Check nozzle type and replace (see error number 2277)
检查吸嘴类型并且更换(参看2277的解决方法)
 
1.16  2293 "RV: bottom Z light barrier did not respond at pick-up"
在拾取时,Z轴底部的挡光板不起作用
 
1.17 2295 " RV: bottom light barrier Z did not respond during placement"
在放置时,Z轴底部的挡光板不起作用
Cause: Nozzle 原因:吸嘴
Remedy: Check that nozzle is correctly seated. 1方法:检查吸嘴安装是否到位
1
Cause: Switching ring of the sleeve is sluggish 原因:槽环动作迟缓
Remedy: Exchange the sleeve and do not re-use. 1方法:更换槽并且不能再使用
1
Cause: Light barrier Z bottom defective 原因:Z轴底部挡光板有缺陷
Remedy: Exchange light barrier Z bottom 1方法:更换Z轴底部挡光板
1
Cause: Extremely high ambient brightness (sun shining in, reflections) 原因:室内亮度过高(光反射)
Remedy: Ensure customary workplace lighting 方法:保证正常的室内照明
 
1.18  2297 "RV: stepping motor for ejection defective" 步进电机故障
Cause: Valve sleeve sluggish 原因:电子管响应迟缓
Remedy: Exchange valve sleeve 1方法:更换电子管
1
Cause: Valve casing contaminated 原因:电子管防护罩脏了
Remedy: Clean valve casing 1方法:清洁电子管防护罩
1
Cause: Valve actuator defective 原因:电子管驱动器损坏
Remedy: Exchange valve actuator 1方法:更换电子管驱动器
1
Cause: Head board defective 原因:旋转头控制卡损坏
Remedy: Exchange head board 方法:更换旋转头控制卡
 
1.19   2299 "RV: vacuum cannot be measured" 真空值不稳定
This error message frequently occurs in combination with other error messages.
出现其他错误时,这条错误频繁出现
1st step: Check further messages in the error message menu to determine the focal point of the
errors and initiate relevant measures.
通过错误菜单信息栏进一步了解是何错误,从而确定相关措施
 
Cause: Compressed air supply of the gantry is missing原因:悬臂上的压缩空气供应不足
Remedy: Restore compressed air supply 1方法:恢复压缩空气的供应
1
Cause: Silicone hoses leak, are pulled off or are installed incorrectly
原因:硅管漏气,取下确认安装是否正确
Remedy: Check silicoe hoses to the vacuum board. 方法:检查真空控制卡上的硅管1
1
Cause: Vacuum measuring board / vacuum generator defective
原因:真空测试板或者真空马达损坏
Remedy: Exchange vacuum measuring board/exchange vacuum generator.1
方法:更换真空测试板或者真空马达
 
1.20   2301 "RV: forced air cannot be measured" 
Cause: Silicone hose to distributor board leaking or pulled off
原因:硅管在控制卡上泄漏或者被取下
Remedy: Check silicone hose that runs to the distributor board – exchange if necessary. 1
方法:检查硅管,若有需要更换控制卡
Cause: Distributor board defective 原因:控制卡损坏
Remedy: Exchange distributor board (board in front of the star motor).1方法:更换控制板
Cause: Solenoid valve defective 原因:电子管损坏
Remedy: Exchange forced-air unit.1方法:更换压迫空气部分
 
1.21  2325 "Star can’t be turned due to light barrier Z-top"
Z轴顶部的光栅齿道不能动作
Cause: Light barrier top defective, contaminated 原因:顶部的光栅损坏、被污染
Remedy: Clean and, if necessary, exchange light barrier. 1方法:清洁,若有需要,更换光栅
1
Cause: Components in the Z toothed belt 原因:元件卡在Z轴齿状皮带上
Remedy: Remove the components. 方法:取下元件1
1
Cause: Counting error, Z axis 原因:Z轴,记数错误
Remedy: Check the Z-axis motor; exchange if necessary 方法:检查Z轴马达,若有需要,进行更换
1
Cause: Extremely high ambient brightness (sun shining in, reflections) 原因:室内亮度过高(光反射)
Remedy: Ensure that customary workplace lighting is being used. 1方法:保证正常的室内照明
1
Cause: Intermediate distributor board defective 原因:中间控制部分的卡损坏
Remedy: Exchange intermediate distributor board. 1方法:更换中间控制卡
1
Cause: Head board defective 原因:旋转头损坏
Remedy: Exchange head board. 方法:更换旋转头
 
1.22  2327 "Star can’t be turned due to pickup/place valve actuator"
在拾取/放置时,真空驱动部分不能动作
 
1.23 2328 "Star can’t be turned due to ejection valve actuator"
真空驱动部分在喷出时无响应
Cause: Valve sleeve sluggish 原因:电子管响应迟缓
Remedy: Exchange valve sleeve. 1方法:更换电子管
 
Cause: Valve casing contaminated (e.g., with components) 原因:电子管防护罩被污染
Remedy: Clean valve casing. 1方法:清洁电子管防护罩
1
Cause: Valve actuator not correctly adjusted 原因:电子管驱动部分调整不正确
Remedy: Check valve actuator with feeler gauge; re-adjust if necessary.
方法:检查电子管驱动部分,若有需要重新调整
 
1.24   2443 Caution: Sleeve in extended position, do not move placement
head!
 
Machine error (applies to 80S-20/S-23 HM/F4/F5 machines only)
 
  RISK OF HEAD CRASH 旋转头碰撞的危险警告
_ Press the emergency stop mushroom-head push-button to prevent the gantry moving and damaging the z axis 迅速按下紧急停止按钮,防止Z轴上悬臂损坏
_ The gantry must not be pushed manually 悬臂不能用手推动
_ Make sure that you feel the sleeve latch in place on the segment 确定槽阀的位置正确
 
 Click on the 'Stop processing PCB' icon in the main view 点击停止运行图标
 Click on the Gantry icon 点击悬臂图标
 Click on the 'Vacuum test' icon 点击真空测试图标
_ Click on the 'Measure' button 点击测试按钮
_ Check the measured values for 'Nozzle open' and 'Nozzle closed' 检查吸嘴开,关的标准值
_ Exit the menu 退出菜单
 Click on the 'Continue processing' icon 点击继续运行图标
 
1.25   2452 "Leak in RV head segment after placement"
In case of errors on just one segment: 1以下仅仅只针对一个错误而言
 
Cause: Valve sleeve contaminated or worn 原因:电子管被污染或者破损
Remedy: Exchange valve sleeve. 1方法:更换电子管
1
Cause: Valve casing contaminated or worn 原因:电子管防护罩被污染或者破损
Remedy: Clean or exchange valve casing. 1方法:清洁或者更换电子管防护罩
1
Cause: Distributor leaking  原因:驱动部分泄漏
Remedy: Check and, if necessary, exchange distributor disk.  方法:检查并且若有需要更换驱动器
1
A number of segments are affected: 1可能是多项原因导致
 
Cause: Valve sleeve contaminated or worn 原因:电子管被污染或者破损
Remedy: Exchange valve sleeve 1方法:更换电子管
1
Cause: Valve casing contaminated or worn 原因:电子管防护罩被污染或者破损
Remedy: Clean or exchange the valve casing 1方法:清洁或者更换电子管防护罩
1
Cause: Valve actuators not correctly adjusted  原因:电子管驱动器没有正确调整
Remedy: Check valve actuators with feeler gauge and re-adjust if necessary 1
方法:用标准尺度来检查电子管驱动器并且若有需要将其重新进行调整
 
Cause: Distributor piece/disk contaminated or worn 原因:驱动片/盘被污染或者破损
Remedy: Clean; check O-rings for damage; exchange if necessary. 1
方法:清洁,检查O型环是否损坏,若有需要进行更换
1
Cause: Total vacuum too low or fluctuating 原因:总的真空压力太低或者不稳定
Remedy: Clean vacuum system; exchange venturi nozzles; exchange silencer; clean tubes 1
方法:清洁真空系统,更换吸嘴,更换消音器,清洁管道
 
Cause: Vacuum measuring board defective 原因:真空测量板卡损坏
Remedy: Exchange vacuum measuring board 1方法:更换真空测量板卡
1
Cause: Vacuum generator defective 原因:真空马达损坏
Remedy: Exchange vacuum generator 1方法:更换真空马达
 
1.26    2452 RV head: Leak in segment after placement
Machine error 机器错误
Possible causes 可能导致的原因
_ Valve plunger defective 电子管活塞损坏
_ Leak in vacuum hose   真空软管漏气
 
Replacing the valve plunger 0更换电子管活塞
_ Move the placement system over the PCB conveyor PCB传送轨道上移动放置系统
_ Switch off the star and isolate 切断并且隔离
_ Take hold of the valve plunger and pull it out of the valve casing 
握住电子管活塞并且从电子管防护罩中取出来
 
_ Insert clean and greased valve plunger  清洁后在电子管活塞上涂上防护油并将其插入
 
2454 Nozzle contaminated or worn out
Cyclical nozzle test with the component camera on the revolver head
在旋转头上有照相机进行吸嘴测试
 
Machine error 机器错误
The component vision camera signals this error: 通过视觉相机可发现以下错误
_ The nozzle is worn 吸嘴破损
_ The nozzle has a dust liner 吸嘴上有脏物
_ There is solder paste on the nozzle 在吸嘴上有焊接残留物
_ Replace the nozzle (see error number 2277) 更换吸嘴(参看2277
 
1.28   2478 "RV head: air kiss pressure during placement too low"
Cause: Choke of forced-air unit out of adjustment 原因:在调整时堵塞
Remedy: Adjust air kiss pressure 1方法:调整空气压力
Cause: Fluctuating forced air values 原因:空气压力上下波动
Remedy: Exchange forced-air unit 1方法:更换压力空气部分
1
Cause: Hoses leaking 原因:管道漏气
Remedy: Exchange hoses and distributor 1方法:更换软管和驱动部分
1
Cause: Air kiss pressure sensor defective 原因:空气压力传感器损坏
Remedy: Exchange intermediate distributor board 方法:更换中间部分驱动卡
 
Error 错误
Nozzle cannot be returned to the nozzle changer. Z axis remains in the bottom position
Z轴底部位置,吸嘴不能旋转转动
 RISK OF HEAD CRASH 旋转头碰撞的危险警告
_ First press the emergency stop mushroom-head push-button 首先迅速按下紧急停止按钮
_ Then switch off the placement system so that the gantry can not move and thus damage the Z axis
然后切断放置系统,从而使悬臂不能移动而对Z轴造成损坏
_ Check that the nozzle is not damaged 检查上面没有被损坏的吸嘴
 
The defective nozzle configuration of the nozzle changer can be displayed
吸嘴更换配置中显示吸嘴损坏信息
 From the Main view, click on the 'Stop processing PCB' icon 通过主菜单,点击紧急停止图标
 Click on the 'Gantry' icon 点击悬臂图标
 Click on the ' Vacuum test' icon 点击真空测试图标
_ Click on the 'Measure' button 点击测量图标
_ Check the measured values for 'Nozzle open' and 'Nozzle closed' 用标准值来检查吸嘴开,关
_ Correct the nozzle configuration (see error no. 401) 正确配置吸嘴(参看前章401
_ Use the SITEST program to calibrate the nozzle changer 依照程序对吸嘴进行校准
 
1.29   0059 X axis: does not reach required position 不能到达指定位置
Cause: Contact error 原因:连接错误
Remedy: Check the plug connections on the motor and the motor boards if necessary tighten plug connections, check contacts and plug them in again. 1
方法:检查马达和马达控制卡上活塞的连接,如果需要将活塞绷紧连接,再一次检查连接。
1
Cause: Incorrect belt tension or tacho adjustment 原因:皮带张力或转速器调整不正确
Remedy: Set belt tension, adjust tacho 1方法:设置皮带张力,调整转速器
1
Cause: Temperature indicator shows overheating (> 82°C) 原因:温度显示器显示温度过高(82°C
Remedy: Replace X motor. 1方法:更换X轴马达
1
Cause: Brushes burned out 原因:刷子烧坏
Remedy: Replace X motor. 方法更换X轴马达
 
1.30    0060 Y axis: does not reach required position Y轴不能到达指定位置
Cause: Contact error 原因:连接错误
Remedy: Check the plug connections on the motor and the motor boards if necessary tighten plug connections, check contacts and plug them in again. 1
方法:检查马达和马达控制卡上活塞的连接,如果需要将活塞绷紧连接,再一次检查连接。
1
Cause: Incorrect belt tension or tacho adjustment 原因:皮带张力或转速器调整不正确
Remedy: Set belt tension, adjust tacho 1方法:设置皮带张力,调整转速器
 
Cause: Temperature indicator shows overheating (> 82°C) 原因:温度显示器显示温度过高(82°C
Remedy: Replace Y motor. 1方法:更换Y轴马达
1
Cause: Brushes burned out 原因:刷子烧坏
Remedy: Replace Y motor. 1方法更换Y轴马达
1
Cause: Bearing damage 原因:轴承损坏
Remedy: Replace Y motor. 1方法更换Y轴马达
 
故障描述及解决1
如果贴装PCB时发生错误,状态栏上便显示相应的错误信息。
错误信息由错误编号和相关的文本组成,以红色突出显示.
拾取后元件不在吸嘴处。
取料错误,再次发生此错误将导致贴片机暂停
原因:吸杯磨损/被污染或吸嘴太小,元件未被送入.
料槽缺料,取件时没有元件。
原因:取料位置没有元件,元件不佳/ 吸杯磨损/ 开口堵塞或吸嘴太小
 
故障描述及解决2
识别PCB位置时找不到基准点
原因:a.预置的PCB宽度值太大手工取出PCB,调整传送带的宽度
b.在不正确的旋转位置送入PCB手工取出PCB,将其在正确的位置送入.
料槽缺料,光学对中不正确
原因:某料槽上的元件发生了三个光学测量的错误.
未感应传送机输入位置的光障
原因:在传送操作中将PCB取出PCB在传送机内堵塞;元件卡在传送机或驱动带中
 
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